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Compounding Polyvinyl Chloride (PVC): Basics

When working with compounds containing fine ingredients, such as fillers or pigments, it is important to fully disperse the ingredients within the polymer matrix. Good dispersion becomes more difficult as the filler loading level is increased and/or as the surface area of the mineral filler increases; surface area increases rapidly as particle size decreases. In the case of PVC, it is necessary that good fusion is achieved. If these requirements are not met, the finished compound’s physical properties will be diminished.

The compounding extruder requires good venting and consistent feed rate. The lubricant and stabilizer levels in the formulation need to be appropriate for the particular compounding equipment used. Equally important is proper maintenance to ensure that all heating zones and temperature controllers are functioning properly.

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